Advanced Laser Power Control System for Laser Cladding and Laser Metal Deposition (LMD)

CLAMIR stands for Closed-Loop Active Monitoring of InfraRed, a state-of-the-art system that actively monitors the melt pool geometry in...

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Advanced Laser Power Control System for Laser Cladding and Laser Metal Deposition (LMD)

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Next-Generation Real-Time Laser Power Control for High-Temperature Industrial Applications

CLAMIR stands for Closed-Loop Active Monitoring of InfraRed, a state-of-the-art system that actively monitors the melt pool geometry in real time using an integrated MWIR infrared camera. It uses this feedback to dynamically adjust laser power output, ensuring consistent energy delivery and surface integrity throughout the cladding or deposition process.

United Spectrum Instruments is proud to be the official distributor of CLAMIR in India, offering a world-class closed-loop laser power control system for high-precision industrial processes, including laser cladding, laser metal deposition (LMD), and direct energy deposition (DED). Developed by New Infrared Technologies S.L. (Spain), CLAMIR is designed to optimise laser energy application, ensure coating uniformity, minimise material waste, and improve productivity, especially in mission-critical manufacturing sectors.

The CLAMIR Advanced Laser Power Control System is designed for real-time monitoring and closed-loop control of laser processes such as cladding and Laser Metal Deposition (LMD). By measuring the melt pool temperature with infrared imaging and automatically adjusting laser power, it ensures process stability, repeatability, and improved coating quality. Compact and robust, CLAMIR integrates seamlessly with industrial laser systems to prevent defects, reduce waste, and optimise energy usage. It is a vital tool for industries requiring precision, efficiency, and reliability in laser-based manufacturing and repair operations.

Category Specification
System Operation Continuous melt pool measurement

Closed-loop laser power control

Track & Continuous modes

Software with a user-friendly interface

Real-time process indicators

S/W Indicators Melt pool width

Laser power

Infrared image

Laser status

Process Compatibility Laser Metal Deposition (LMD)

Laser Cladding

Material Compatibility Steel, Stainless Steel, Stellite, Inconel, and other metal powders
Optical Compatibility Requires IR transmission (>1.1 µm) from the process area to the optical port
Laser Power Control Analogue signal: 0–10 VDC
Integration On-axis optical system for melt pool geometry monitoring

Mounts in the existing laser head optical port

Imaging Sensor MWIR PbSe infrared camera

Resolution: 64 × 64 pixels

Pixel size: 50 µm

Spectral Response: 1–5 µm

Frame rate: 1000 fps

Imaging Lens Customised per client specification; multiple optical configurations available
Dimensions / Weight 88 mm × 60 mm × 92 mm / 0.5 kg
Mechanical Enclosure IP67-rated

Embedded heatsink and waterblock for air/water cooling

Mechanical Interface C-mount thread with counter-thread for tight adjustment
Sensor Head Includes embedded real-time processing electronics and connectors
Software Configuration software included
Infrared Emitter Included for optical calibration and initial focus
Communication Interface Gigabit Ethernet (RJ-45)
Power Supply 24 VDC, 6 W
Control Modes Manual and Automatic
Digital I/O 2x Digital Input, 2x Digital Output (customisable functionality)
Process Configuration Track mode: Configurable track length

Continuous mode: for uninterrupted deposition

PC Requirements OS: Windows 10 or later (32/64-bit)

Processor: Intel i5 or higher

RAM: 8 GB

Disk Space: 1 GB

Additional Features Real-time data logging

Easy setup and integration

Closed-Loop Laser Power Control

Automatically adjusts laser power based on melt pool feedback to maintain consistent process quality.

Real-Time Infrared Monitoring

Captures accurate thermal data for immediate process corrections during cladding and LMD.

Defect Reduction & Quality Assurance

Prevents cracks, porosity, and incomplete bonding by stabilising melt pool behaviour.

Seamless System Integration

Compact design allows easy installation with a wide range of industrial laser systems.

Industry 4.0 Ready

Provides data for predictive analytics, digital twin modelling, and automated quality control.

Durability & Reliability

Engineered for continuous operation in demanding industrial environments.

Advantages:

  • Improves repeatability and reliability in cladding and LMD processes

  • Reduces waste and material costs by preventing defective layers

  • Ensures uniform bonding strength and enhanced coating durability

  • Extends component life with precise energy control and optimised deposition

  • Provides process data for advanced analytics and R&D

  • Minimises downtime by automatically correcting process variations in real time

  • Complies with stringent aerospace, automotive, and energy industry standards

  • Increases productivity with automated, self-regulating laser power control

Aerospace Industry

Ensures defect-free cladding and repair of turbine blades, engine components, and high-value aerospace structures.

Automotive & EV Manufacturing

Optimises laser deposition for EV battery housings, drivetrain parts, and lightweight structural components.

Energy & Power Generation

Supports turbine, pipeline, and boiler coating processes, extending part lifespan and performance.

Medical Device Manufacturing

Delivers precision control for additive manufacturing of implants, surgical instruments, and biomedical devices.

Tool & Die Industry

Improves accuracy in the repair and surface coating of dies, moulds, and high-performance tooling.

Research & Development Centres

Provides universities and labs with real-time data for advancing laser-based additive processes.

Defence & Heavy Engineering

Guarantees repeatability and reliability in the cladding and deposition of armour, aerospace defence parts, and heavy-duty structures.

The CLAMIR system ensures optimal energy delivery, process stability, and superior quality in industries where precise laser control is critical. By integrating real-time monitoring with closed-loop power adjustment, it sets new benchmarks in laser metal deposition and cladding efficiency.

United Spectrum Instruments is the authorised distributor of the CLAMIR Advanced Laser Power Control System in India, offering expert solutions and dedicated technical support.

  • Genuine CLAMIR systems with full manufacturer warranty

  • Consultation tailored for aerospace, automotive, energy, and medical industries

  • Pan-India installation, training, and after-sales service

  • Seamless integration with laser cladding and LMD systems

  • Competitive pricing supported by dependable technical expertise

With strong expertise in photonics and advanced laser process solutions, United Spectrum Instruments ensures Indian industries gain world-class technology and reliable support for mission-critical manufacturing.

FAQs

Yes. CLAMIR works with most industrial lasers that allow an optical path for infrared monitoring (transmission above 1.1 µm).

Industries involved in laser cladding, LMD, DED, tool repair, and aerospace/aeronautics benefit significantly from enhanced control and quality assurance.

Absolutely. Its compact design and real-time feedback allow integration with robotic arms and CNC platforms.

Yes. Data can be streamed or exported over Gigabit Ethernet. With network configuration, remote process monitoring is possible.

Yes. The software supports updates, and optional integrations are available for MES/SCADA compatibility and custom application development.

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FAQs

Yes. CLAMIR works with most industrial lasers that allow an optical path for infrared monitoring (transmission above 1.1 µm).

Industries involved in laser cladding, LMD, DED, tool repair, and aerospace/aeronautics benefit significantly from enhanced control and quality assurance.

Absolutely. Its compact design and real-time feedback allow integration with robotic arms and CNC platforms.

Yes. Data can be streamed or exported over Gigabit Ethernet. With network configuration, remote process monitoring is possible.

Yes. The software supports updates, and optional integrations are available for MES/SCADA compatibility and custom application development.

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